Mcquay Repair Manuals

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. Service Guide Book.

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Table of Contents Model Name Product Name Description Nomenclature Conversion Table Conversion Table Product Mainboard vs. Handset Matrix Product Mainboard vs.

Handset Matrix Controller Development History Controller Development History Handset Operating Guide SLM3 Sequential LCD Netware 3 Controller Configuration Auto Random Restart Hot Keep Selection Auxiliary Heater Conversion Multi Split Conversion. Model Name Product Name Description. Model Type R: Heat Pump Omitted if Cooling Only Series G: G Series Capacity 010: 10,000 Btu/h Model Name WM: Wall Mounted CK: Ceiling Cassette Refrigerant 5: R410A Omitted if R22 Brand M: McQuay. W: Chilled Water Fan Coil Omitted if DX Cooling Only Series G: G Series Capacity 010: 10,000 Btu/h Model Name WM: Wall Mounted CK: Ceiling Cassette Refrigerant 5: R410A Omitted if R22 Brand M: McQuay. R: Heat Pump Omitted if Cooling Only Series C: C Series Capacity 010: 10,000 Btu/h Model Name LC: Single Split Condensing Unit MC: Modular Split Condensing Unit Refrigerant 5: R410A Omitted if R22 Brand M: McQuay.

Conversion Table Conversion Table Capacity Btu/hr kCal/Hr 0.001 0.252 0.293 x 10 1000 0.293 3.968 0.004 1.162 x 10 3412 3.412 860.04 Pressure W.G. Pascal kg/cm (in.) (ft.) (Pa) 0.07 27.7 2.309 0.69 x 10 14.22 394.08 32.84 9.81 x 10 3.61 x 10 2.538 x 10 0.083. Product Mainboard vs. Handset Matrix. Controller Development History.

Handset Operating Guide Outlook TEMP MODE TIMER SLEEP SWING Operation Guide 1. “ON/OFF” Switch Press to start the air conditioner unit. Press again to stop the unit. Temperature Setting Set the desire room temperature. Press button to increase or decrease the set temperature. Setting range are between 16°C TO 30°C setting (60°F to 80°F) (Optional setting from 20°C to 30°C). Timer Setting Press set button to activate the timer setting (from 1 hour to 15 hour) of the air conditioning unit.

It will be in “On” or “Off” condition after the set time depending to the current condition (either from “On” to Off”. Outlook AUTO Operation Guide 1. Transmission Source The source where the signal will be transmitted. Signal Transmission Indication Blink to confirm the last setting has been send to the unit. On/Off Button Press once to start the air conditioner. Press again to stop the unit. Operation Mode Press the MODE button to select the type of operating mode.

For cooling only unit, the available modes are: COOL, DRY & FAN. For heat pump unit, the available modes are: AUTO, COOL, DRY, FAN & HEAT. Outlook Operation Guide 1. “ON/OFF” Button Press once to start the air conditioner unit. Press again to stop the unit. Temperature Setting To set the desired room temperature, press the ▲ button to increase or button to decrease the ▼. Fan speed selection Press the button continuously will toggle the fan speed in the following order: Low ( ) –––: Med ( ) –––: High ( ) –––: Auto Stop pressing when the desired fan speed appears on the display screen.

Outlook P1 P2 MODE SLEEP CANCEL CANCEL 6a 6b Operation Guide 1. Transmission Source The source where the signal will be transmitted.

Signal Transmission Indication Blink to confirm that the last setting has been transmitted to the unit. Temperature Setting To set the desired room temperature, press the button to increase or decrease ▲.

Automatic Air Swing (optional) Press the SWING button to activate the automatic air swing function. To distribute the air to a specific direction, press the SWING button and wait until the louver move to the desired direction and press the button once again. SLM3 Outlook AC-5300 (OPTIONAL) Operation Guide 1. “ON/OFF” Switch Press to start the air conditioner unit. Press again to stop the unit.

Temperature Setting Set the desired room temperature. Press button to increase or decrease the set temperature. Setting range are between 16 C to 30 F to 80 3. “SLEEP” Mode Press button to activate the sleep function. This function can only be activated under “cool” or heating mode operation.

When it is activated under “cool” mode operation, the set temperature will increase 0.5°C after 30 minutes, 1°C after 1 hour and 2°C after 2 hours. If it is activated under “HEAT” mode operation, the set temperature will be decreased 0.5°C after 30 minutes, 1°C after 1 hour and 2°C after 2 hours. Sequential Controller Outlook A: Time display B: Error indication C: Compressor running display (up to 4 compressors) D: Key lock display E: Heat display (up to 2 heaters) F: Energy saving mode display G: Compressor defrost cycle display (up to 4 compressors) H: Operation mode display: Temperature set display. Auxiliary Electric Heater.

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If the “HEAT” mode provides insufficient heating to a room even at the highest temperature setting (30°C), press the HEATER key to activate the auxiliary electric heater. For models with two heaters, consecutive press of the key allows the selection of one or both heaters active.

Temperature Setting. To set the desired room temperature, press ▲ or ▲ to increase or decrease the set temperature in the range of 16°C to 30°C.

Netware 3 Outlook 1. Time display 2. Key lock display 3. Error indication 4.

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Fan speed display 5. Operation mode display 6. Sleep mode display 7. Air swing display 8.

Temperature set display Operating Guide 1. “ON/OFF” Switch.

Press once to start the air conditioning unit. Press again to stop the unit. Sleep Mode Setting. Press the SLEEP key to activate sleep mode.

This function is available under COOL, HEAT & AUTO mode. When it is activated in COOL mode, the set temperature will be increased 0.5°C after 30mins, 1°C after 1 hour and 2°C after 2 hours. When it is activated in HEAT mode, the set temperature will be decreased 1°C after 30mins, 2°C after 1 hour and 3°C after 2 hours. Temperature Setting. To set the desired room temperature, press ▲ or ▲ to increase or decrease the set temperature in the range of 16°C to 30°C. Controller Configuration Auto Random Restart. Shorted at JH/JP1/JLST jumper at main board for auto restart (supplied).

Remove the jumper to have non-auto restart. D2.0 U1.5 / SQ2.0 L2.0 / L208A / LW2 / W2. Hot Keep Selection Three selections available: a.

Fan stop if indoor coil temperature CoolDryFan 2 Pipes with Aux. Heater HeatCoolDryFan 4 Pipes + Boiler HeatCoolDryAutoFan 4 Pipes + Boiler HeatCoolDryFan The standard W2.0 board comes with a VALVE jumper. The system can be configured as the jumper selection listed below: VALVE jumper. Service Diagnosis Self Diagnosis Table Wall Mounted F Series Cooling Only Model Model Board Handset WM 10/15/20/25F, 311 D2.0 LED Indicator Light Display TIMER POWER SLEEP LED Light Diagnosis Table Operation / Faulty Indication Timer On Sleep mode On Dry mode Defrost mode Continuously Room air sensor contact loose / short. Wall Mounted F Series Heat Pump Model Model Board Handset WM 10/15/20/25FR, 301R U1.5 LED Indicator Light Display COOL (Green) (Orange) HEAT / FAN SLEEP (Red / Green) (Red) LED Light Diagnosis Table Operation / Faulty Indication Cooling mode Dry mode Fan mode Heating mode Auto mode in heating operation.

Wall Mounted G Series Model Model Board Handset WM 10/15/20/25G/GR L2.0 G11 / SLM3 / Netware 3 LED Indicator Light Display SLEEP COOL / HEAT TIMER IONIZER LED Light Diagnosis Table Operation / Faulty Indication COOL/HEAT (GREEN/RED) Cooling mode Green Heating mode Auto mode in heating operation Auto mode in cooling operation. Ceiling Cassette A / B / C Series Model Model Board Handset CK 20/25/30/40/50A/AR U1.5 G7 / SLM3 / Netware 3 CK 15/20/25B/BR U1.5 G7 / SLM3 / Netware 3 CK 10/15/20C/CR U1.5 G7 / SLM3 / Netware 3 LED Indicator Light Display - Cooling POWER TIMER SLEEP.

Ceiling Cassette A / B / C Series Model Model Board Handset CK 20/25/30/40/50A/AR L208A G7 / SLM3 / Netware 3 CK 15/20/25B/BR L208A G7 / SLM3 / Netware 3 CK 10/15/20C/CR L208A G7 / SLM3 / Netware 3 LED Indicator Light Display - Cooling POWER TIMER SLEEP. Ceiling Exposed D Series Model Model Board Handset CE 20/25/30/40/50D/DR U1.5 G7 / SLM3 / Netware 3 LED Indicator Light Display - Cooling COOL LED Indicator Light Display – Heating COOL HEAT LED Light Diagnostic Table Operation / Faulty Indication Cooling mode Dry mode Fan mode. Ceiling Exposed D / E Series Model Model Board Handset CE 20/25/30/40/50D/DR L208A G7 / SLM3 / Netware 3 CE 15/20/25/28E/ER L208A G11 / SLM3 / Netware 3 LED Indicator Light Display - Cooling COOL LED Indicator Light Display – Heating COOL HEAT LED Light Diagnostic Table. Seven Segment Display – SLM3 / Netware 3 Model Board Handset WM 10/15/20/25FR, 301R U1.5 SLM3 / Netware 3 CK 20 - 50A/AR U1.5 SLM3 / Netware 3 CK 15 - 25B/BR U1.5 SLM3 / Netware 3 CK 10 - 20C/CR U1.5 SLM3 / Netware 3 CE 20 - 50D/DR. Ducted Blower B/C/D/ER Series Model – Single Compressor Rooftop Packaged Air Conditioner – Single Compressor Model Board Handset SB 75 – 100B/BR L208A SLM3 SB 75 – 100D L208A SLM3 SB 75 – 100ER L208A SLM3 SB 125 – 150B/BR U1SB125 SLM3 SB 125CR. Ducted Blower B/D/ER Series Model – Multi Compressors Rooftop Packaged Air Conditioner – Multi Compressors Model Board Handset SB 150B2/BR2 – 600B4/BR4 SQ2.0 SQ-LCD SB 125D2 – 500D4 SQ2.0 SQ-LCD SB 125ER2 – 600ER4 SQ2.0 SQ-LCD RT 150 – 420A/AR SQ2.0 SQ-LCD Error Code. Wall Mounted F Series Inverter Model Model Board Handset WMX 10/15FR VA2.0 LED Indicator Light Display Stand-by / COOL / DRY HEAT TIMER LED Light Diagnosis Table Operation / Faulty Indication Cooling mode Dry mode Stand-by / Fan mode Heating mode Auto mode Defrost mode Compressor overload protection.

Wall Mounted G Series Inverter Model Model Board Handset WMX 10/15/20/25G/GR VA3.0 LED Indicator Light Display SLEEP COOL / HEAT TIMER IONIZER LED Light Diagnosis Table Operation / Faulty Indication COOL/HEAT (GREEN/RED) Cooling mode Green Heating mode Auto mode Orange Timer On Sleep mode On Ionizer On. Ceiling Cassette A/C Series Inverter Model Model Board Handset CKX 20/25A/AR VA3.0 CKX 10/15/20C/CR VA3.0 LED Indicator Light Display - Cooling POWER TIMER SLEEP LED Indicator Light Display – Heating POWER TIMER HEAT LED Light Diagnostic Table Operation / Faulty Indication Cooling mode Timer On Sleep mode On. Ceiling Convertible E Series Inverter Model Model Board Handset CEX 15/20/25E/ER VA3.0 LED Indicator Light Display - Cooling COOL LED Indicator Light Display – Heating COOL HEAT LED Light Diagnostic Table Operation / Faulty Indication Cooling mode Dry mode Fan mode Heating mode Defrost mode Indoor temperature sensor loose / short. Seven Segment Display Model Board Handset WMX 10 – 25G/GR VA3.0 SLM3 CKX 20 – 25A/AR VA3.0 SLM3 CKX 10 – 20C/CR VA3.0 SLM3 CEX 15 – 25E/ER VA3.0 SLM3 CCX 10 – 25C/CR VA3.0 SLM3 Cooling / Heat pump Model Seven Segments Faulty Indication E1 blinking. Inverter Outdoor Unit Model SLX 10/15/20/25C/CR MSV 25/35A MSX 20/25/30A/AR Normal running / compressor running RED LED blinking No. Of Blinks Blinking Indication Normal running, with no limitation Voltage limit Cooling unit: outdoor coil temperature limit Heating unit: indoor coil temperature limit Total current limit Discharge temperature limit Cooling unit: indoor coil temperature limit. Chilled Water Fan Coil Unit Model Board Handset WM 05 – 25FW, 301W W1V3 G7 / SLM3 / Netware 3 CK 20 – 50AW/AWH W1V3 G7 / SLM3 / Netware 3 CK 15 – 25BW W1V3 G7 / SLM3 / Netware 3 CK 10 –.

Wall Mounted G Series Model – Water Source Split Unit Model Board Handset 5WMWS 10/15/20/25GR LWS2.0 G11 / SLM3 / Netware 3 LED Indicator Light Display SLEEP COOL / HEAT TIMER IONIZER LED Light Diagnosis Table Operation / Faulty Indication COOL/HEAT (GREEN/RED) Cooling mode. Ceiling Cassette A / B / C Series Model – Water Source Split Unit Model Board Handset 5CKWS 20/25/30/40/50AR LWS2.0 G7 / SLM3 / Netware 3 5CKWS 10/15/20CR LWS2.0 G7 / SLM3 / Netware 3 LED Indicator Light Display – Heating POWER TIMER HEAT. Seven Segment Display – SLM3 / Netware 3 (Water Source Split Unit) Model Board Handset 5WMWS 10/15/20/25GR LWS2.0 SLM3 / Netware 3 5CKWS 20 - 50A/AR LWS2.0 SLM3 / Netware 3 5CKWS 10 - 20C/CR LWS2.0 SLM3 / Netware 3 5CCWS 10 - 60C/CR LWS2.0 SLM3 / Netware 3. General Check When any air conditioner malfunction is noted, immediately switch off the power supply to the unit and contact the local dealer if necessary. Problem Symptom Check Item Suggested Action The unit does not work Check the power supply Check to make sure that the rated voltage is supplied.

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General Troubleshooting Guide By means of pressure readings. Pressure Probable Cause Data Circuit 1.

Overcharged with refrigerant. Non-condensable gases in refrigerant circuit (eg. Oil) Low Side 3. Obstructed air-intake / discharge.

Short circuit of hot air at condensing unit. By means of diagnostic flow chart: Generally, there are two kinds of problems, i.e. Starting failure and insufficient cooling/heating. “Starting failure” is caused by electrical defect while improper application or defects in refrigerant circuit causes “Insufficient cooling / heating”. I ) Diagnosis of Electric circuit Faulty Check Cause. Faulty Change the contactor Coil burnt Condenser fan contactor Change the contacts Contact faulty Fan motor faulty Repair or change the motor contactor Other electrical Repair or change if necessary component faulty Faulty Coil burnt Change the contactor Compressor contactor Change the contacts Contact faulty Open compressor. ii ) Diagnosis of Refrigerant Circuit / Application There might be some causes where the unit starts running but does not perform satisfactorily, i.e.

Insufficient cooling. Judgement could be made by measuring temperature difference of indoor unit’s intake and discharge air as well as running current. Check Cause Remedy. Insufficient heating Restricted Indoor / outdoor coil dirty Clean the coil (clogged) circulation Clean the filter Indoor air filter dirty Change or repair Fan motor malfunction the motor Obstruction at air inlet / outlet of indoor / outdoor Remove the obstruction unit High heating Windows / doors wide.

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Appendix Resistance – Temperature Characteristics Type DTN-C1 03F3H-OYL 1128, 1148, 1158 Material Name Resistance R25=10.000k + 1.0% - 1.0% B Value BK + 1.0% - 1.0% t°C Rmin (k ) Rnom (k ) Rmax (k ) t°C Rmin (k ) Rnom (k ) Rmax (k ) -10 4.42E+01 4.53E+01 4.65E+01 4.02E+01 4.12E+01. Lot 60334, Persiaran Bukit Rahman Putra3, Taman Perindustrian Bukit Rahman Putra, P.O.Box 79, 47000 Sungai Buloh, Selangor D.E., Malaysia Tel: 60 Fax: 0 http://www.mcquayup.com.